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2002-2005 Ford Explorer Noise From Rear Wheel Hub Bearings

download ISSUE Some 2002-2005 Explorer 4dr/Mountaineer and 2003-2005 Aviator vehicles may exhibit a noise from the rear wheel hub bearings. Previous service procedures required service replacement of the wheel hub bearing assembly, base part (1109). This new service procedure allows replacement at a lower service level of the wheel bearing, base part (1215) to repair …

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2002-2005 Ford Explorer Body—Liftgate Glass Applique Damaged/Cracked—Service Procedure

download ISSUE Some 2002-2005 Explorer/Mountaineer and 2003-2005 Aviator vehicles may exhibit a damaged/cracked plastic applique without liftgate glass damage. ACTION Replace the applique as necessary. It is no longer necessary to replace the entire liftgate glass assembly to correct this condition. Refer to the following Service Procedure for details. SERVICE PROCEDURE NOTE READ THIS ENTIRE …

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2002-2005 Ford Explorer Gear Selector Lever – Increased Effort To Shift From Drive To Park

download FORD: 2002-2005 Explorer MERCURY: 2002-2005 Mountaineer ISSUE Some 2002-2005 Explorer 4dr/Mountaineer vehicles, may require a greater effort to move the gear selector lever (shift lever) from drive to park. This may be due to a time delay with the brake shift interlock (BSI) pin retraction. ACTION To service, replace the BSI switch. Refer to …

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2001-2005 Ford Explorer Sport Trac Vibration/ Moan Driving 75-80 Mph

download ISSUE Some 2001-2005 Explorer Sport Trac 4×4 vehicles equipped with a 4.10 axle ratio may exhibit a vibration/moan condition while driving 75-80 MPH (121-129 Km/h). This may be due to a driveline imbalance condition. ACTION Install a new aluminum rear driveshaft with eight (8) new attaching bolts. Refer to Workshop Manual Section 205-01 for …

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2002-2005 Ford Explorer Driveline 1St Order Vibration/Boom/Drone

FORD:2002-2005 Explorer LINCOLN:2003-2005 Aviator MERCURY:2002-2005 Mountaineer This article supersedes TSB 05-3-7 to update the service procedure and to add a vehicle line. ISSUE Some 2002-2005 4×4 Explorer 4dr/Mountaineer and2003-2005 4×4 Aviator vehicles may exhibit a vibration/drone/boom at 55-75 MPH (89-121 km/h). Electronic vibration analyzer (EVA) readings will fall under 1st order rear driveshaft at 2700-3100 …

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